Laser cutting and bending of metal: full management 

Metal processing is an extensive area that includes many different technologies. Among them, they occupy a special placelaser cutting and bending metalwho, due to their accuracy, efficiency and flexibility, have become indispensable in many industries. LLC Internal Mongolia Zhitsyan Construction equipment, founded in 2000 and located in the Zinchuan development zone, the city of Huh-Khoto, offers a wide range of metalworking services. In this article, we will examine in detail these two processes, their advantages and disadvantages, as well as areas of application.

What's happenedLaser cutting of metal?

Laser cutting of metal- This is a technology using a focused laser beam to cut metal. The laser beam heats the metal to the melting or evaporation temperature, and then the gas stream removes molten or evaporated material, forming a cut.

Advantageslaser cutting of metal:

• High accuracy:Laser cutting provides high cut accuracy, which allows you to create parts of a complex form with minimal tolerances.
• Pure cut:The cut is clean and smooth, not requiring additional processing.
• The minimum zone of thermal influence:The laser beam affects the metal locally, which minimizes the zone of thermal influence and prevents the deformation of the part.
• High cutting speed:Laser cutting allows you to quickly and effectively cut the metal, which increases productivity.
• Universality:Laser cutting is suitable for cutting various types of metal, including steel, aluminum, copper and titanium.

Flawslaser cutting of metal:

• High cost of equipment:Laser machines are more expensive than equipment for other cutting methods.
• Limited metal thickness:For cutting thick metal, a more powerful laser is required, which increases the cost of the process.
• Operator qualification requirements:To work with a laser machine, a qualified operator is required, which has knowledge in the field of laser technology and programming.

Types of lasers for cutting metal:

There are several types of lasers used for metal cutting, each of which has its own characteristics and advantages:

• CO2 lasers:This is the most common type of laser for metal cutting. They differ in high power and are suitable for cutting thick steel.
• Fiber lasers:Fiber lasers are more effective than CO2 lasers and provide a higher cutting speed. They are especially suitable for cutting thin metals.
• Disk lasers:Disk lasers combine the advantages of CO2- and fiber lasers. They differ in high power, efficiency and quality of cut.

What's happenedFlying metal?

Flying metal- This is the process of changing the shape of a metal workpiece by bending it at a certain angle. The bending of metal allows you to create details of various shapes, such as corners, channels, profiles, etc.

AdvantagesFast of metal:

• The ability to create complex forms:The bending of the metal allows you to create parts of a complex shape with high accuracy.
• Saving the strength of the metal:In the process of bending, the metal does not occur, which retains its strength.
• Economics:The bending of metal is an economical way to produce parts, as it does not require the use of a large amount of material.
• High performance:Modern web machines allow you to quickly and effectively make parts, which increases productivity.

FlawsFast of metal:

• Restrictions on the form:Not all forms can be created using flexion of metal.
• The possibility of deformation:With improper flexibility, the metal can be deformed.
• Operator qualification requirements:To work with a potato machine, a qualified operator has knowledge in the field of flexion of metal and programming is required.

Types of guial machines:

There are several types of potential machines, each of which has its own characteristics and advantages:

• Hand -overdoor machine tools:Manual gypers are used for bending thin metal of small size.
• Hydraulic gypers:Hydraulic web machines are the most common type of potential machines. They differ in high power and are suitable for bending thick metal.
• Electromechanical gypers:Electromechanical gypetic machines provide high accuracy of bending and are suitable for the production of parts of a complex shape.
• CNC GIBLOCE PRISES:CNC gypical presses allow you to automate the bending process and increase productivity.

Areas of applicationlaser cutting and bending metal

Laser cutting and bending metalWidely used in various industries, including:

• Mechanical engineering:Making parts for cars, machines, equipment and other machines.
• Construction:Production of metal structures, facades, roofs and other building elements.
• Electronics:The manufacture of cases for electronic devices, printed circuit boards and other electronic components.
• Advertising:Production of advertising structures, signs, stands and other advertising materials.
• Furniture:The manufacture of metal frames for furniture, decorative elements and other furniture components.

How to choose the right method:laser cutting or bending metal?

The choice of a suitable metal processing method depends on the specific task and requirements for the part. When choosing, the following factors should be taken into account:

• Type of metal:Different types of metal have different properties that affect the choice of processing method.
• Metal thickness:The thickness of the metal determines the power of the necessary equipment.
• Form of details:The complexity of the shape of the part affects the choice of processing method and the type of equipment.
• The required accuracy:The required accuracy determines the choice of processing method and the type of equipment.
• Production volume:The volume of production affects the choice of the type of equipment and the degree of automation of the process.
• Budget:The budget determines the choice of processing method and the type of equipment.

To make the optimal decision, it is recommended to contact specialists who will help choose the most suitable metal processing method, taking into account all factors and requirements.

Examples of applicationlaser cutting and bending metal

Consider several examples of applicationlaser cutting and bending metalIn various industries:

Mechanical engineering:Making parts of the car body. Laser cutting is used to cut the elements of the body of sheet metal, and bending - to give them the necessary shape.Construction:Production of metal profiles for the frame of the building. The bending of the metal is used to give profiles the necessary shape and size, and laser cutting - to create holes and other elements.Advertising:Production of an advertising sign. Laser cutting is used to cut down letters and logos from sheet metal, and bending - to give a volume -shaped sign.

Comparisonlaser cutting and bending metalwith other processing methods

Laser cutting and bending metalhave several advantages over other processing methods, such as:

Mechanical cutting:Laser cutting provides higher accuracy and purity of the cut.Plasma cutting:Laser cutting has a smaller zone of thermal influence and does not require additional processing.Stamping:The bending of metal is more economical with small volumes of production.Welding:The bending of metal allows you to create parts without welds, which increases their strength and reliability.

Development trendslaser cutting and bending metal

In recent years, the following development trends have been observedlaser cutting and bending metal:

Increase in the power of lasers:More powerful lasers allow you to cut thick metal with high speed and accuracy.Development of fiber lasers:Fiber lasers are becoming more and more popular due to their effectiveness and versatility.Automation of processes:Automation of cutting and bending processes allows you to increase productivity and reduce costs.Software development:Modern software allows you to create complex parts and optimize cutting and bending processes.Integration with other technologies: Laser cutting and bending metalThey are integrated with other technologies such as 3D printing, to create complex details with unique properties.

Conclusion

Laser cutting and bending metal- These are modern and effective processing methods that allow you to create parts of a complex form with high accuracy. They are widely used in various industries. When choosing a suitable method, it is necessary to take into account the type of metal, thickness, shape of the part, required accuracy, volume of production and budget. LLC Internal Mongolia Zhitsyan Construction equipment (https://www.nmgrq.ru/) offers high quality services, meeting the needs of modern production.