Laser cutting welding of metal: an integrated approach to metalworking 

What's happenedlaser cutting welding flexible?

Laser cutting welding flexible- These are three separate, but often interconnected metal processing process, each of which has its own characteristics and advantages:

• Laser cutting: Metal cutting technology using a focused laser beam. Provides high accuracy, purity of cutting and the possibility of processing complex contours.
• Welding: The process of connecting metal parts by fuse their edges. There are various types of welding, each of which is suitable for certain materials and tasks.
• Fast: Changing the shape of sheet metal by bending at a certain angle. Allows you to create volumetric parts and structures.

Advantages of an integrated approach

Combinationlaser cutting of welding bendsIn a single production cycle gives a number of significant advantages:

• Savings of time and resources: Reducing the number of movements of the blanks between different sections of production.
• Increasing accuracy: Minimization of errors associated with the transmission of parts between different operations.
• Optimization of the production process: The possibility of more flexible planning and production management.
• Reducing costs: Reducing the costs of transportation, storage and processing of parts.

Technologies and equipment

For executionlaser cutting of welding bendsModern equipment and qualified personnel are required. LLC Internal Mongolia Zhitsyan Construction equipment has everything necessary to fulfill orders of any complexity. We use:

• CNS laser cutting machines (numerical control), providing high accuracy and cut speed.
• Welding devices of various types (MIG/MAG, TIG, manual arc welding) for working with different materials and tasks.
• CNC gypical presses that allow you to flex the sheet metal with high accuracy and repeatability.

In our arsenal, machines of such manufacturers as Bystronic, Trumpf, Amada, which have proven reliability and high performance. For example, the laser cutting machine bystronic Bystar Fiber 3015 allows you to process metal sheets up to 25 mm thick with an accuracy of 0.05 mm.^[1]

Materials

Laser cutting welding flexibleIt is used for processing various types of metal:

• Carbon steel: The most common material for the manufacture of various designs and parts.
• Stainless steel: It has high corrosion resistance and is used in the food, chemical and medical industry.
• Aluminum: Light and durable material widely used in the aviation, automotive and construction industries.
• Copper: It has high thermal conductivity and electrical conductivity, is used in electrical engineering and electronics.

Applicationlaser cutting of welding bends

Complexlaser cutting of welding bendsIt is widely used in various industries:

• Mechanical engineering: Manufacturing of cases, frames, brackets and other parts of machines and mechanisms.
• Construction: Production of metal structures, fences, stairs and other elements of buildings and structures.
• Advertising: Production of signs, stands, POS materials and other advertising structures.
• Electrical engineering: Production of housings for electrical equipment, control cabinets and other electrical products.
• Instrumentation: Production of cases for devices, control panels and other devices.

Stages of execution of the order

1. Receiving and analyzing technical specifications: Determination of requirements for details, materials and deadlines for the execution of the order.
2. Development of design documentation: Creation of drawings and 3D models of details.
3. Equipment programming: Preparation of control programs for laser cutting machines and gypical presses.
4. Laser cutting: Cutting sheet metal in accordance with the drawings.
5. Welding: Connection of parts in accordance with the requirements of design documentation.
6. Fast: Giving details the necessary form.
7. Quality control: Checking the compliance of finished details with the requirements of the technical specifications.
8. Packaging and delivery: Preparation of parts for transportation and delivery to the customer.

Examples of work

LLC Internal Mongolia Zhitsyan Construction equipment has extensive experience in fulfilling orders forlaser cutting flexion weldingmetal. Our works can be found in various industries, from mechanical engineering to construction. The following are several examples:

• The manufacture of cases for electric shocks made of sheet steel 2 mm thick.
• Production of metal racks for warehouses from a profile pipe and sheet metal.
• The manufacture of stainless steel advertising signs using laser cutting and welding.

Advantages of working with us

Choosing LLC inner Mongolia Zhitsyan Construction equipment as a partner inlaser cutting flexion welding, you get:

• High quality: We use modern equipment and control quality at each stage of production.
• Efficiency: We carry out orders in the shortest possible time, due to the optimization of production processes.
• Competitive prices: We offer favorable prices due to the optimization of costs and the effective use of resources.
• Individual approach: We take into account all the requirements and wishes of the customer.
• Experience and professionalism: Our company has many years of experience in the field of metalworking, and our experts have high qualifications.

The company was founded in 2000 and has more than 200 employees. She has 5 branches in inner Mongolia. Its headquarters are located in the zone of development of Jinchuan, the city of Huh-Khoto, and occupies an area of ​​35,000 square meters. We guarantee quality and reliability.

How to orderlaser cutting flexible welding?

For orderlaser cutting of welding bendsYou need to provide us with the terms of reference, including:

• Drawings or 3D models of details.
• Requirements for materials.
• The size of the details.
• Tolerances for dimensions.
• Requirements for welding and bending quality.
• Dates of the order.

You can send the terms of reference by e -mail or contact us by phone. Our experts will answer all your questions and help calculate the cost of the order.

Typical errors when orderinglaser cutting of welding bends

To avoid mistakes and get the desired result, you should pay attention to the following points:

• Incorrectly indicated sizes of parts.
• Lack of information about the material.
• Fuzzy drawings.
• The discrepancy between the requirements for the quality of the details.
• Undetered deadlines for the execution of the order.

Development prospectslaser cutting of welding bends

Laser cutting welding flexible- This is a dynamically developing area of ​​metalworking. In the future, the following trends can be expected:

• Increase in the power of laser sources: This will allow you to process thicker materials and increase cutting speed.
• Automation development: Introduction of robots and automated production management systems.
• Increasing accuracy and quality: Development of new methods of quality control and data processing.
• Expansion of the area of ​​application: Usagelaser cutting of welding bendsIn the new industries.

Conclusion

Laser cutting welding flexible- This is a modern and effective method of metal processing, which allows you to create details and structures of various complexity. LLC Internal Mongolia Zhitsyan Construction equipment offers a full range of services in this area, guaranteeing high quality, efficiency and competitive prices. Contact us and we will help you implement your projects!

^[1]Official website bystronic:https://www.bystronic.com/ru/